ISO 9001:2015 Quality Management Certified
Full Traceability & Drawing Control
US Application Engineering & Global Sourcing
UL, CE, RoHS & REACH Compliant
When off-the-shelf electric motors fail to meet envelope dimensions, duty cycles, acoustic boundaries, or environmental protection levels, Telco Intercontinental Corp. provides engineered-to-spec solutions. Our US-based application engineering team partners directly with OEM design teams to optimize torque density, power efficiency, and long-term operating life.
With over four decades of contract manufacturing and electromagnetic design experience, we transition custom concepts into rapid prototypes and scale them seamlessly into volume production under strict ISO 9001 change control protocols.
By selecting a validated baseline motor platform, OEM procurement and design teams reduce initial tooling costs and compress prototype lead times down to 4 to 8 weeks.
Engineered for high thermal efficiency, low speed ripple, and maintenance-free continuous operation in battery or line-powered devices.
High dynamic torque and precise open-loop or closed-loop microstepping accuracy for dispensing, scanning, and indexing axes.
Matched prime mover and gearhead configurations optimizing backlash, radial load capacity, and quiet torque multiplication.
Cost-effective continuous torque density for intermittent duty cycles, rapid dynamic response, and simplified drive control.
Robust induction and shaded-pole motors engineered for heavy-duty pumps, commercial fans, blowers, and HVAC-R equipment.
Consolidate your supply chain by purchasing complete, tested electro-mechanical assemblies directly from Telco.
Compare performance parameters across our custom motor lines to identify the ideal technology for your operational profile.
| Motor Technology | Typical Voltage Range | Max Continuous Torque | Efficiency Range | Position Feedback | Common Modifications |
|---|---|---|---|---|---|
| Brushless DC (BLDC) | 12V – 310V DC / AC Rectified | Up to 15.0 Nm (Direct Drive) | 85% – 93% | Hall Sensors, Encoder (Incremental/Absolute) | Custom winding Kv, IP67 shaft seal, integrated drive PCB, frameless stator/rotor. |
| Hybrid Stepper | 24V – 80V DC | 0.05 Nm – 12.0 Nm | 70% – 82% | Optional Encoder (Closed-Loop Stepper) | Lead screw shaft, custom step angle (0.9°), dual shaft, custom wire harness. |
| Planetary / Worm Gearmotor | 12V – 230V DC / AC | Up to 120.0 Nm | 60% – 90% (Stage Dependent) | Output Shaft Encoder / Hall Sensor | Metal/synthetic gear hybrid, custom reduction ratio, right-angle output, brake assembly. |
| PMDC / Coreless DC | 3V – 90V DC | 0.01 Nm – 3.5 Nm | 65% – 88% | Rear Shaft Optical Encoder | Low-noise carbon brushes, varistor EMI suppression, D-cut shaft, custom flange. |
| AC Induction / ECM | 110V – 460V AC (50/60 Hz) | Up to 25.0 Nm | 75% – 92% | Tachometer, Thermal Switch | Custom mounting feet/cradle, thermal overload protection, moisture-proof dip coating. |
* Note: All parameters can be fully engineered outside standard operational envelopes based on target OEM annual usage volumes and technical feasibility reviews.
From initial engineering review to volume manufacturing, our disciplined gate process minimizes risk, ensures compliance, and guarantees delivery timelines.
Analysis of torque profiles, duty cycles, mechanical envelope, thermal limits, and annual volume target.
Simulation of magnetic circuits, stack geometry, winding configuration, and thermal dissipation margins.
Functional sample delivery (4-8 weeks) with preliminary performance curves, noise logs, and thermal data.
First Article Inspection (FAI) reports, initial process capability, drawing lock, and customer sign-off.
ISO-controlled mass production, 100% EOL testing, revision tracking, and global inventory buffer support.
To deliver an accurate design proposal, provide continuous and peak torque requirements, rated speed (RPM), operating supply voltage, expected duty cycle, mechanical envelope constraints, shaft configuration, environment rating (IP level/temperature), and estimated annual quantity (EAU).
Modified standard platforms generally ship sample units in 4 to 8 weeks. Completely custom ground-up designs requiring new lamination tooling or proprietary gearbox castings typically take 12 to 18 weeks through tool validation, sample production, and initial testing.
Telco operates under ISO 9001:2015 certified quality systems. Every volume lot undergoes strictly controlled process checks, master drawing freeze, complete material traceability, and 100% End-of-Line testing for speed, current draw, directional rotation, dielectric strength, and noise levels.
Yes. We provide comprehensive supply chain solutions for qualified high-volume OEMs, including Vendor Managed Inventory (VMI), blanket purchase order releases, buffer stock held in North American warehousing, and kanban delivery scheduling.