Standard catalog motors often force mechanical and electrical compromises. At Telco, we eliminate design trade-offs by engineering custom motion control platforms tailored specifically to your mechanical envelope, torque-speed curves, thermal dissipation parameters, and target unit economics.
Whether you require high-density frameless Brushless DC (BLDC) motors for medical equipment, zero-backlash planetary gearmotors for automated guided vehicles (AGV/AMR), or high-temp hybrid steppers for industrial automation, our US-based application engineering team guides your project from electromagnetic modeling through functional prototyping and volume production release.
Modifications include custom stator/rotor laminations, special shaft machining (D-cut, keyway, spline, helical gear cut), high-grade neodymium magnet selection, integrated optical/magnetic encoders, custom harness terminations, and environmental IP ratings up to IP67.
Every program is managed under strict revision control with First Article Inspection (FAI) reports, end-of-line acoustic spectrum analysis, dynamic thermal margin testing, and formal Process Change Notification (PCN) compliance.
Explore our base motion platforms engineered for modification. Select an architecture below to review technical boundaries and adaptation parameters.
Inner-rotor, outer-rotor, and frameless designs optimized for high power density, thermal performance, and low cogging torque.
High-precision open-loop and closed-loop steppers offering high holding torque and dynamic micro-stepping accuracy.
Inline planetary, right-angle worm, and spur gearheads matched to prime movers for maximum radial/axial load capacity.
Cost-effective continuous torque solutions and zero-cogging coreless designs ideal for battery-powered medical instruments.
Shaded-pole, Permanent Split Capacitor (PSC), and Electronically Commutated (EC) motors for severe-duty air handling.
Complete electromechanical integration combining motors, custom gearboxes, brake modules, drives, and structural housings.
Review parameters for customized motor developments. Our engineering department validates all custom specifications using FEA electromagnetic modeling and thermal simulation prior to tooling execution.
| Design Parameter | Standard Platform Range | Custom Engineering Option | Key OEM Application Benefit |
|---|---|---|---|
| Operating Voltage | 12V – 48V DC / 120V – 240V AC | 6V – 120V DC / High-voltage DC bus | Matches battery chemistry & power supply architecture |
| Shaft Modifications | Round, D-cut, single keyway | Spline, hollow, thread-cut, pinion integration | Direct coupling eliminates external power transmission components |
| Winding & Magnetics | Class B (130°C) magnet wire | Class H (180°C) wire, Neodymium N45SH/N52 magnets | Maximizes continuous torque density & temperature survival |
| Feedback Devices | Digital Hall effect sensors | High-res incremental/absolute encoders, resolvers | Sub-arcsecond positioning resolution for precision robotics |
| Environmental Sealing | IP40 – IP50 basic mechanical seal | IP65, IP67, IP68 vacuum-sealed encapsulation | Resists washdown, moisture, oil, and aggressive chemicals |
| Mechanical Bearings | Precision ABEC-3 ball bearings | ABEC-7 ceramic bearings, high radial-load sleeve | Extends operating life under extreme axial & radial loading |
We supply qualified motion components to global industry leaders. Each market presents distinct regulatory, environmental, and acoustic challenges.
Low-noise, highly reliable drives for peristaltic pumps, surgical instruments, blood analyzers, patient positioning, and automated liquid handling.
High-torque wheel drive assemblies, joint actuators, and lifting mechanisms for autonomous mobile robots and automated warehouse material handling.
Heavy-duty motor platforms powering linear actuators, conveyor drives, packaging equipment, labeling systems, and CNC tool positioners.
A rigorous engineering framework designed to minimize technical risk, protect your launch timetable, and ensure flawless product transition into series production.
Detailed evaluation of speed/torque curves, envelope dimensions, electrical input, duty cycle, and target volume.
Electromagnetic finite element analysis (FEA), thermal modeling, DFM evaluation, and preliminary 3D CAD sign-off.
Rapid sample production (4-6 weeks) with fully documented baseline performance data and bench test validation.
Life-cycle testing, environmental chamber thermal sweeps, vibration testing, FAI delivery, and customer sign-off.
Tooling release, mass production ramping under strict ISO 9001 quality controls, and inventory management support.
Our engineering team can customize electromagnetic windings, laminations, operating voltages (12V-96V DC, 110V-230V AC), custom shaft geometry, gearhead ratios, mounting flanges, IP sealing ratings (up to IP67), high-precision encoders, and integrated drive electronics.
Telco operates under strict ISO 9001:2015 certified quality management systems. Every custom motor design undergoes complete First Article Inspection (FAI), drawing-controlled revision management, end-of-line electrical and acoustic testing, and strict Process Change Notification (PCN) enforcement.
For platform modifications (winding or shaft adjustments), functional prototypes are typically delivered in 4 to 6 weeks. Ground-up custom motor developments with custom tooling generally require 10 to 14 weeks through design review, simulation, sample fabrication, and lab testing.
Every custom prototype deliverable includes complete dimensional drawings with defined tolerances, dynamometer test data curves (torque vs. speed, current, efficiency), thermal rise profiles, material safety data sheets, and compliance declarations (RoHS, REACH, UL component recognition where applicable).