Partner with Telco's application engineering team to evaluate your mechanical, electrical, and environmental constraints. We deliver custom BLDC, stepper, brushed DC, and gearmotor assemblies optimized for performance, volume supply, and total cost of ownership.
Drawing-controlled specifications & NDA compliance
Fast prototype turnaround (4–8 weeks)
ISO 9001 certified manufacturing facilities
40+ years of OEM engineering expertise
To ensure your custom motor quote matches your exact operational demands, our US application engineers review nine critical performance vectors before establishing mechanical concepts and volume pricing.
Define your steady-state running torque, acceleration torque spikes, and breakaway torque requirements to optimize lamination stack length and magnetic material selection.
Specify target RPM and supply voltage tolerances so our electromagnetic engineers can calculate winding turns, wire gauge, and wire resistance for maximum efficiency.
Share spatial constraints, frame size limits (NEMA or metric), flange geometry, shaft dimensions, keyways, flat cuts, or integrated lead screws.
Protect your motor assembly against dust, moisture, chemical exposure, shock, and extreme operating temperatures across industrial or outdoor deployments.
Select appropriate commutation and position feedback solutions for closed-loop positioning, precise speed hold, or direct controller integration.
Disclose your annual unit requirements and batch delivery schedules so our sourcing team can optimize manufacturing processes and tool tooling investment.
Compare baseline characteristics across Telco’s core customizable motor platforms. Every platform can be tailored on winding, stack height, shafting, and gearing to meet your envelope.
| Motor Technology | Power Density & Torque | Service Life (L10) | Control Complexity | Customization Scope | Primary Target Applications |
|---|---|---|---|---|---|
| Brushless DC (BLDC) | Very High (High kW/kg) | 20,000+ Hours (Bearing limited) | Requires electronic drive | Windings, magnet grade, shaft, sensors, IP sealing | Medical pumps, AGVs, lab analyzers, power tools |
| Hybrid Stepper Motor | High holding torque at low speed | 10,000+ Hours | Open-loop or closed-loop step drive | Step angle, lead screw, dual shaft, encoder, wiring harness | Lab dispensing, 3D printing, optics, indexing stages |
| Brushed PMDC Motor | Moderate to High initial torque | 2,000–5,000 Hours (Brush life) | Simple 2-wire DC / PWM voltage control | Brush materials, varistors, EMI filters, gearbox mounting | Commercial automation, valve actuators, automotive options |
| Planetary / Spur Gear Motor | Exceptional (High torque magnification) | 5,000–15,000 Hours | Matched to prime mover (BLDC/DC) | Gear ratios (3:1 to 1000:1), metal/plastic gears, bearings | Robotic drives, heavy-duty actuators, conveyor stages |
| Coreless DC Motor | High acceleration (Zero cogging) | 5,000–10,000 Hours | Low-voltage DC drive | Winding resistance, precious metal brushes, encoder caps | Portable medical devices, surgical tools, micro-robotics |
* Note: Operational lifespan depends heavily on duty cycle, continuous operating temperature, radial/axial shaft loads, and environmental sealing.
From initial drawing exchange to volume release, Telco provides a structured engineering process that ensures technical alignment, risk mitigation, and documented change control.
Technical baseline review covering torque, speed, thermal limits, envelope drawings, and target volume.
Electromagnetic, mechanical, and thermal modeling to optimize winding design and stack length.
Functional sample production with initial performance data sheets delivered in 4 to 8 weeks.
Customer lab testing, life cycle evaluation, First Article Inspection (FAI), and drawing freeze.
Full volume production under ISO quality controls, forecast buffering, and ECN revision tracking.
Choosing a custom motor manufacturer requires more than just catalog modifications. It demands an engineering partner capable of reviewing your complete electro-mechanical drive system, anticipating thermal boundaries, and maintaining consistent quality across multi-year production runs.
Get quick answers regarding custom tooling, lead times, prototype quantities, and design support.
To deliver an accurate technical design proposal and price quotation, our engineering team evaluates your continuous torque, peak torque, operating speed, supply voltage, duty cycle, mechanical mounting envelope, shaft configuration, feedback/encoder preferences, IP ratings, and target annual volume.
Modified standard platforms (custom windings, shaft extensions, specialized connectors) can reach functional prototype samples in 4 to 6 weeks. Ground-up custom designs requiring new lamination or gearbox tooling typically range from 10 to 14 weeks through design freeze, validation testing, and first-article approval.
Yes. Telco supports prototype, pilot, and bridge builds so OEM design teams can validate real-world machine performance prior to full production releases. Every build follows strict drawing revision control and ISO 9001 procedures.
Telco provides drawing-controlled specifications, 3D STEP files, speed-torque performance curves, First Article Inspection (FAI) reports, material RoHS/REACH declarations, and formal Engineering Change Notifications (ECN).
Absolutely. We routinely execute mutual NDAs with OEM design and purchasing teams prior to reviewing proprietary CAD models, system schematics, or performance requirements.
Connect with our technical application engineers to evaluate your load profile, request drawing reviews, or receive complete product catalog data sheets.
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